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Bulk Material Handling Reclaimer System


MineAlpine reclaimers are designed to reclaim bulk materials from stockpiles at mines, ports, steel plants, power stations, etc. in a quick, efficient and orderly way. They are available in several main types, including bucket wheel, scraper and drum-type reclaimers, and in many configurations and sizes, with capacities from 500 to 20 000 tonnes per hour and more.

Description

MineAlpine reclaimers are designed to reclaim bulk materials from stockpiles at mines, ports, steel plants, power stations, etc. in a quick, efficient and orderly way. They are available in several main types, including bucket wheel, scraper and drum-type reclaimers, and in many configurations and sizes, with capacities from 500 to 20 000 tonnes per hour and more. The choice of design depends on factors such as the size and shape of the stockpile, the type of material to be reclaimed, the required reclaiming rate and the need for blending or homogenization.

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Specifications

Boom-type bucket wheel reclaimers ARE100-ARE200 series

MineAlpine boom-type bucket wheel reclaimers ARE100 (pylon-type) and ARE200 (rocker-type) are designed to reclaim large volumes of bulk material from stockpiles at mines, ports, power plants, steelworks etc. They can be mounted on rails or tracks, with exact design, boom length and control system tailored to suit the stockpile configuration, the type of material to be handled and the needs of the customer. Boom length can range from 10 to over 60 meters and the exact configuration, as well as the operational features, will always depend on the application. Basic data for the most popular models is given in the table below.

ModelMaterialNominal capacity (t/h)Boom length mBelt width mm
ARE100-1000/54.5Coal/Iron ore82554.51000
ARE100-1050/47.5Iron ore230047.51050
ARE100-1500/38Iron ore8000381500
ARE200-1800/49.5Iron ore1240049.51800
ARE200-2000/55Coal6500552000
ARE200-2000/62Coal6000622000
ARE200-2500/59Coal13000592500

Bridge-type bucket wheel reclaimers ARE300 series

MineAlpine bridge-type bucket wheel reclaimer designs are for a more efficient blending purpose. This can be even more improved by means of a dual bucket wheel design. They are typically used in the coal, iron-, and steel industries for reclaiming material from stockpiles where homogenization is a primary requirement. The harrows are designed to promote homogenization and direct the flow of material to the base of the pile, where it is scooped up by the buckets and discharged on to a cross conveyor that either passes through the axis of the wheel, or is connected to the bucket wheel by means of an intermediate conveyor. Basic data for the most popular models is given in the table below.

ModelMaterialNominal capacity (t/h)Rail gaugemNumber of bucket wheelsBelt widthmm
ARE300-1200/36Bauxite12503611200
ARE300-1200/40Phosphate10804021200
ARE300-1200/41Iron ore20004111200
ARE300-1200/52Bauxite22505211200
ARE300-1400/43Coal15004311400

Portal scraper reclaimers ARE400 series

Full portal scraper reclaimers usually reclaim the material from the surface of the stockpile in a longitudinal direction from one side of the pile only, down the full length of the pile. They discharge the material on to a conveyor belt along the stockpile. Because of the reclaiming path from the surface, traveling portal scrapers have limited ability to homogenize the material, unless a strict and rather complicated material layering scheme is implemented. They can be a good solution for small to medium capacities and where homogenization is not a priority. Basic data for the most popular models is given in the table below.

ModelMaterialNominal capacity (t/h)Rail gauge mNumber of scraper booms
ARE400-430/36Sulfur430361
ARE400-1000/42Urea1000421
ARE400-1800/52Coal1800521
ARE400-3500/51Coal3500512

Bridge scraper reclaimers ARE500 series

Front-acting bridge scraper reclaimers that operate in a transverse, slice-wise manner are clearly superior to those that reclaim the material longitudinally, because they cut across the pile layers and blend the material effectively during reclamation. Basic data for the most popular model is given in the table below.

ModelMaterialNominal capacity (t/h)Rail gauge m
ARE500-300/35Coal30036

Drum-type reclaimers ARE600 series

Essentially, the drum-type reclaimer is the alternative to single- and double bridge-type bucket wheel reclaimer. It comprises a long rotating drum fitted with a large number of reclaiming buckets arranged radially along its length, into which material is fed uniformly by the harrow. The drum-type reclaimer is a good solution if good homogenizing characteristics are of paramount importance. Basic data for the most popular model is given in the table below.

ModeMaterialNominal capacity (t/h)Rail gauge(m)Drum diametermBelt widthmm
ARE600-1400/38Iron ore2500385.71400
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